Work
Plant results under real constraints
Constraint, approach, and verification from live plants: energy audits, ventilation, capital under uptime rules, and CFD when it changed the decision. Client names withheld where required; the measurement basis is not.
Energy audits · Ventilation · CFD · Capital delivery
$5M process line extension without stopping production
Owner's-engineer delivery of a multi-million-dollar line extension with zero unplanned production halts under the agreed definition.
Engineering-led digital thread for a global manufacturer
PLM, ERP, and MES data flows with engineering acceptance tests that reduced ECO friction after a pilot-first rollout.
Utility waste mapping for a Carolinas manufacturer
Facility audit tied about 22% of utility spend to constant-volume exhaust and delivered verified reduction in one operating season.
Degreasing room ventilation for OSHA compliance
Breathing-zone control and exhaust balance for a textiles degreasing room with a clear measurement path.
Submicron exhaust control for an NC plastics plant
Source capture and separation upgrades that cut mass loading and fan energy while production continued.