Advanced Simulation Services

Leverage CFD and energy modeling to cut energy use and enhance performance—tailored for manufacturers to identify fixes without halting production

Why Advanced Simulations Matters for Your Operations

Manufacturers deal with hidden inefficiencies in energy and performance that add 10-25% to costs—our simulations uncover these through precise modeling, delivering insights without invasive changes. We use tools like CFD for fluid dynamics and energy analysis to optimize systems, predicting outcomes to avoid costly trials. With over 20 years of PE-led experience in HPC, digital twins, and building science, we align these with your goals, from reducing waste to minimizing costs. Clients in consumer goods and high-performance buildings have gained from our methods, turning data into actionable savings and better designs, such as 30% energy reductions or accelerated NPD cycles.

Our Advanced Simulation Solutions

CFD & Fluid Dynamics Modeling

Analyze airflow, fluids and systems to cut energy use by 10-25%, ideal for HVAC or process optimizations. We’ve modeled energy performance for high-security buildings, achieving up to 30% savings

Energy & Performance Simulation

Predict asset behavior to extend life and reduce downtime by 15%, using HPC for fast, accurate results. At a consumer goods firm, this supported digital twins for NPD, reducing cycles by 25%

Integration with Projects

Combine simulations with mechanical designs or digital tools for comprehensive fixes, like automating R&D handoffs in multi-cloud setups

Regulatory & Compliance Support

Ensure models meet standards, incorporating risk mitigation for secure, efficient outcomes

Real Results for Manufacturers

A high-performance building project used CFD simulations to optimize energy in hot climates, cutting implications by 30% and meeting LEED standards
For a consumer goods NPD, HPC simulations reduced R&D cycles by 25%, integrating with PLM/MES for better handoffs
In an industrial relocation, multi-cloud simulations automated processes, boosting innovation and efficiency without added downtime

Our Process

Assessment

Gather your system data and needs for targeted modeling

Simulation & Analysis

Run CFD or energy models to identify gains, ensuring accuracy with HPC

Recommendations & Implementation

Deliver insights for low-impact changes, tying to cost savings or mechanical projects

Ongoing Support

Offer refinements and retainers, with 3:1 ROI on average

Ready to Optimize Your Operations?

These solutions complement our mechanical engineering and digital transformation services, providing end-to-end improvements from assessment to implementation.

Let’s discuss how simulations fit your facility.