Utility Waste Mapping for Carolinas Manufacturer

Facility-wide audit tied 22% of utility spend to constant-volume exhaust and delivered 12% verified reduction in one operating season.

Case study

Industry: General manufacturing · Region: Carolinas · Services: Energy Audits · Ventilation

22%
Utility to exhaust
12%
Verified savings
$180K
Waste mapped/year
1
Season to verify

Challenge

Rising utility spend with no clear tie between interval data, constant-volume exhaust, and makeup air systems. Leadership needed ranked retrofits without halting production.

Approach

ASHRAE-aligned facility energy audit mapped utility spend to ventilation and process loads. Ranked ECMs by ROI, implementation risk, and uptime constraints.

Results

22% of annual utility spend tied to constant-volume exhaust and makeup air; 12% verified energy reduction within one operating season. Phased retrofit plan with zero extended shutdowns. Related demand-charge analysis identified $180K/year in addressable waste.

Results vary by facility, baseline, and scope. SIEC documents assumptions and measurement approach for every engagement.

Stephen M. Smith, PE — Principal Engineer, SIEC

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