$5M Process Line Extension Without Stopping Production

PE-led owner's engineer delivery: 30% capacity increase on a $5M program with zero unplanned production halts.

Case study

Industry: Cosmetics / consumer goods · Region: Southeast · Services: Epm · Digital

30%
Capacity increase
$5M
Program scope
0
Unplanned halts
On
Schedule

Challenge

$5M process line extension had to proceed while existing production continued. HSE, mechanical tie-ins, and contractor coordination could not afford unplanned downtime.

Approach

SIEC served as PE-led owner’s engineer: scoped uptime constraints, phased mechanical packages, and off-shift tie-in windows with operations and maintenance.

Results

30% production capacity increase on schedule; zero unplanned production halts during implementation. HSE and standards compliance maintained across tie-ins. Digital workflow optimization kept quality releases auditable across teams.

Results vary by facility, baseline, and scope. SIEC documents assumptions and measurement approach for every engagement.

Stephen M. Smith, PE — Principal Engineer, SIEC

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